Maintenance method of gjm-6.0 multifunctional rail finishing mill
1. Daily maintenance
1.1 daily maintenance shall be carried out by the operator before and after operation every day. The main contents are: cleaning, lubrication, fastening and adjustment.
1.2 the daily maintenance of the engine shall be carried out according to the provisions of the operation manual of the engine.
1.3 wipe the machine completely and keep it clean, so that the metal can see the luster and the paint can see the natural color.
1.4 check all fasteners to ensure they are fully fastened without looseness or loss. Otherwise, it shall be tightened and supplemented.
1.5 fill lubricating grease at lubricating parts (grinding head) as required; Keep the transmission surface free of oil dirt, bumps and rust.
1.6 check the abrasion of grinding wheel and replace it as appropriate.
1.7 check the chain tension to make it proper. Adjust the lifting lead screw to keep the lifting flexible without jamming.
1.8 check whether the transmission parts are flexible and whether the locking device is reliable.
1.9 check the protective cover of grinding wheel to ensure that the cover is intact.
2. Regular maintenance
2.1 regular maintenance shall be carried out once every six months.
2.2 regular maintenance shall be carried out jointly by the operator and full-time maintenance personnel.
2.3 the regular maintenance of the engine shall be carried out according to the provisions of the gasoline engine operation manual.
2.4 complete all contents of daily maintenance.
2.5 check all drives and replace them as appropriate.
2.6 check whether the grinding wheel and running wheel are intact and replace them as appropriate.
2.7 check the frame for weld cracking and deformation, and repair it.
3、 Common faults and troubleshooting
Malfunction | Reason | Exclusion method |
The gasoline engine cannot be started | Insufficient gasoline | Fill up with gasoline |
Incorrect choke position | Appropriate adjustment | |
Incorrect switch position | Appropriate adjustment | |
The spark plug is broken | Replace or repair | |
The gasoline engine is unable to rotate | The air filter is seriously blocked | Proper cleaning |
Carburetor dirty and blocked | Proper cleaning | |
Abnormal noise and excessive vibration of grinding head | Bearing failure | Replace bearing |
Loose grinding wheel | Fastening grinding wheel | |
Warping or deformation of grinding wheel blade | Replace grinding wheel | |
Grinding head shaft deformation | Replace the grinding head shaft | |
Low rotation of grinding head | The engine is faulty | Appropriate exclusion |
Great resistance to implementation | The inner bearing of the running wheel is damaged | Replace the bearing |
Low grinding efficiency | Incorrect grinding wheel material | Replace grinding wheel |